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Energy consumption in refineries is dominated by a few processes that, while not the most energy-intensive, have the greatest throughput. Atmospheric and vacuum distillation, for example, account for 35-40% of total process energy consumption. The reason is that every barrel of crude oil entering the refinery must be subjected to an initial separation by distillation. [DOE 1998]


Figure on Energy Use By Major Process - 1997
a Gross energy use, which includes losses incurred during the generation and transmission of electricity (electricity conversion factor of 10,500 Btu/kWh). Does not include hydrogen or oxygen consumption.
b Average energy use based on estimated utility requirements for a range of technologies.
c bbls/cday=barrels per calendar day (365 days per year).
d Includes energy consumed for desalting of crude.
e Assumes 33 percent of capacity is coil type and 67 percent is soaker type visbreakers.
f Does not include hydrogen production processes, sulfur recovery and management processes, operation of cooling towers, and other supporting processes.
n/a indicates data is not available.
Source: DOE 1998


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File Last Modified: 05/05/2000

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